🚀 The Ultimate Pallet Calculator & Optimization Guide
For shipping and storage, using pallet space efficiently is crucial. Calculating how many cartons fit on a pallet ahead of time helps you maximize every square inch without compromising the stability of your load.
📦 Live Carton-to-Pallet Calculator
🛠 Step-by-Step Guide to Manual Calculation
1. Determine Pallet Dimensions
The standard North American pallet size is 48" × 40". Assume a max stacking height of 60" unless your shipper or receiver specifies otherwise.
2. Measure Carton Dimensions
Example carton: 12" L × 10" W × 8" H.
3. Calculate Cartons Per Layer
48 ÷ 12 = 4 (Length-wise)
40 ÷ 10 = 4 (Width-wise)
Cartons per layer = 4 × 4 = 16
4. Calculate Number of Layers
60 ÷ 8 = 7.5 → round down to 7 layers
5. Total Number of Cartons
Total cartons = 16 × 7 = 112
📋 Practical Considerations
- Weight Distribution: Make sure your pallet can handle the total weight.
- Stacking Stability: Align cartons neatly or interlock them for better balance.
- Compliance: Know the receiver’s max pallet height and weight limits in advance.
Don't wing it — run the numbers and dominate your shipping like a true logistics leader.
🐀Want Fulfillment Like This?
Let our 3PL experts at 247 Fulfillment handle your inventory like pros. Enter your email — we'll contact you with solutions.